You are currently viewing Bio-Ethanol Production Cost Analysis Report 2022-2027: Manufacturing Process, Raw Materials Requirements and Cost Breakups

Bio-Ethanol Production Cost Analysis Report 2022-2027: Manufacturing Process, Raw Materials Requirements and Cost Breakups

The latest report titled “Bio-Ethanol Production Cost Report” by Procurement Resource a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of the Bio-Ethanol.

Report Features Details
Product Name Bio-Ethanol
Process Included Bio-Ethanol Production From Thermochemical Process
Bio-Ethanol Production From Pre-Treatment, Hydrolysis, and Fermentation
Bio-Ethanol Production From Fractionation, Conversion, and Fermentation
Bio-Ethanol Production From Fractionation and Biochemical Conversion
Bio-Ethanol Production From Extraction and Biochemical Conversion
Bio-Ethanol Production From Wood Chips by Hydrocarbonylation
Bio-Ethanol Production From Sugarcane via Fermentation
Bio-Ethanol Production From Sugar via Fermentation
Bio-Ethanol Production From Corn Stover via Fractionation
Bio-Ethanol Production From Pre-treatment of Corn Stover
Segments Covered
  • Manufacturing Process: Process Flow, Material Flow, Material Balance
  • Raw Material and Product/s Specifications: Raw Material Consumption, Product and Co-Product Generation, Capital Investment
  • Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Cost, Contingency, Engineering and Consulting Charges, Working Capital
  • Variable Cost: Raw Material, Utilities
  • Fixed Cost: Labor Requirement & Wages, Overhead Expenses, Maintenance Charges
  • Financing Costs: Interest on Working Capital, Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
Currency US$ (Data can also be provided in local currency)
Pricing and purchase options Basic: US$ 1499
Premium: US$ 2999
Enterprise: US$ 4799
Customization Scope The report can be customized as per the requirements of the customer
Post-Sale Analyst Support 360-degree analyst support after report delivery

Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the manufacturing process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.

Procurement Resource’s detailed report describesthe stepwise consumption of material and utilities along witha detailed process flow diagram. Furthermore, the studyassessesthe latest developments within the industry that might influence Bio-Ethanol production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.

Procurement Resource Assessment of Bio-Ethanol Production Process:

1. Bio-Ethanol Production From Thermochemical Process: This report presents a detailed cost analysis of bio-ethanol production from wood chips using a thermochemical process. During the process, biomass (wood chips) gasification is carried out, resulting in syngas which then gets converted into bio-ethanol along with mixed alcohols as by-products.

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2. Bio-Ethanol Production From Pre-Treatment, Hydrolysis, and Fermentation: This report presents a detailed cost analysis of bio-ethanol production from switchgrass using a biochemical conversion process. During this method, biomass pre-treatment is done using dilute acid, and ammonia conditioning occur, which is later followed up by enzymatic hydrolysis and fermentation, finally producing bio-isobutanol.

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3. Bio-Ethanol Production From Fractionation, Conversion, and Fermentation: This report presents a detailed cost analysis of bio-ethanol production from wood chips using a biochemical conversion process. During this method, biomass (wood chips) gets employed as a starter for the process, which is fractionated to produce cellulose, hemicelluloses, and lignin. Later, the hemicellulose and cellulose are converted to monomer sugars, after which the fermentation process takes place, resulting in the production of bio-ethanol from monomer sugars. The leftover lignin after the process is burnt, yielding electricity.

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4. Bio-Ethanol Production From Fractionation and Biochemical Conversion: This report presents a detailed cost analysis of bio-ethanol production from switchgrass using a biochemical conversion process. During this process, biomass works as a process starter and is then fractionated in order to produce cellulose, hemicelluloses, and lignin. After this, the conversion of hemicellulose and cellulose to monomer sugars is done, after which the fermentation process is carried out, resulting in the production of bio-ethanol from monomer sugars.

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5. Bio-Ethanol Production From Extraction and Biochemical Conversion: This report presents a detailed cost analysis of bio-ethanol production from sugarcane bagasse using a biochemical conversion process. In this method, hemicelluloses extraction takes place from biomass which gets used further to produce bio-ethanol. The leftover biomass is burned leading to the production of electricity and a potassium acetate solution as a by-product.

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6. Bio-Ethanol Production From Wood Chips by Hydrocarbonylation: This report presents a detailed cost analysis of bio-ethanol production from wood chips using a thermochemical process. In the method, biomass gasification takes place in order to produce syngas, which is employed in the production of methanol and then dimethyl ether (DME). At last, the hydro carbonylation reaction takes place to convert DME produced into bio-ethanol.

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7. Bio-Ethanol Production From Sugarcane via Fermentation: This report presents a detailed cost analysis of bio-ethanol production from sugarcane using the fermentation process. During the method, sucrose is extracted from sugar which undergoes fermentation to produce bioethanol.

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8. Bio-Ethanol Production From Sugar via Fermentation: This report presents a detailed cost analysis of bio-ethanol production from sugar via fermentation which involves a genetically modified microorganism which turns sugar into bio-ethanol.

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9. Bio-Ethanol Production From Corn Stover via Fractionation: This report presents a detailed cost analysis of bio-ethanol production from corn stover using a biochemical conversion process. The method includes biomass (corn stover) which acts like a starter that is fractionated in order to produce cellulose, hemicelluloses, and lignin. Then, hemicellulose and cellulose are converted into monomer sugars, which go through fermentation to produce bio-ethanol from monomer sugars. The leftover lignin gets burnt to create electricity.

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10. Bio-Ethanol Production From Pre-treatment of Corn Stover: This report presents a detailed cost analysis of bio-ethanol production from corn stover, using the Pre-treatment of Corn Stover process. The process includes the pre-treatment of corn stover, which uses dilute acid and ammonia conditioning or overliming. This process is followed by enzymatic hydrolysis and fermentation forming bio-ethanol.

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Product Definition:

Bio-Ethanol with the chemical formula C2H5OH is a clear and colourless liquid that is used as an alternative fuel. It is used as a motor fuel or in gasoline as an additive. The fuel is produced using the sugar fermentation process that employs sugar which is derived from fuel or energy crops (including maize, wheat crops, willow, waste straw, and famous trees, reed canary grass, sawdust, cord grasses, miscanthus, Jerusalem artichoke, and sorghum plants are grown mainly for energy use. But it can also be produced by the chemical process of ethylene and steam reaction.

Market Drivers:

The demand for Bioethanol is expanding due to its multiple advantages in comparison to conventional fuels, like being renewable and sustainable, reducing emissions of greenhouse gases and being less toxic. In addition to the following benefits, it helps engine health by reducing the amount of carbon monoxide produced by the vehicle while improving the quality of air, which further boosts its market growth. Also, it offers other benefits like creating opportunities and jobs for rural areas, generating power using thermal combustion as a fuel, for the fuel cells employed in thermochemical reactions, as a chemical feedstock, and as a fuel in cogeneration (or combined heat and power) systems for creating heat and electricity which furthers the industry’s development.

Key Questions Answered in the Bio-Ethanol Production Cost Report:

  • What are the key drivers propelling the Bio-Ethanol market?
  • What are the various processes used for Bio-Ethanol production?
  • What are the raw materials required to produce Bio-Ethanol?
  • What are the different operations units involved in the production of Bio-Ethanol?
  • What are the manpower and utility requirements in the production process of Bio-Ethanol?
  • What are the various costs engaged in the production of Bio-Ethanol?
  • What are the construction costs involved in setting up a Bio-Ethanol production facility?
  • What are the working capital requirements?
  • What is the process of raw material procurement for Bio-Ethanol production?
  • What is the time frame for Bio-Ethanol plant start-up?
  • What is the pricing mechanism of Bio-Ethanol?

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Procurement Resource ensures that our clients remain at the vanguard of their industries by providing actionable procurement intelligence with the help of our expert analysts, researchers, and domain experts.