You are currently viewing Polycarbonate Production Cost Analysis Report, Raw Materials Requirements, Costs and Key Process Information, Provided by Procurement Resource

Polycarbonate Production Cost Analysis Report, Raw Materials Requirements, Costs and Key Process Information, Provided by Procurement Resource

The latest report titled “Polycarbonate Production Cost Report” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of the Polycarbonate.

Report Features Details
Product Name Polycarbonate
Process Included
  • Polycarbonate Production from Bisphenol A (BPA or Bis-A) and Diphenyl Carbonate (DPC)
  • Polycarbonate Production from Bisphenol A (BPA or Bis-A) and Carbonyl Chloride via Condensation Polymerisation.
Segments Covered
  • Manufacturing Process: Process Flow, Material Flow, Material Balance
  • Raw Material and Product/s Specifications: Raw Material Consumption, Product and Co-Product Generation, Capital Investment
  • Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Cost, Contingency, Engineering and Consulting Charges, Working Capital
  • Variable Cost: Raw Material, Utilities
  • Fixed Cost: Labor Requirement & Wages, Overhead Expenses, Maintenance Charges
  • Financing Costs: Interest on Working Capital, Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
Currency US$ (Data can also be provided in local currency)
Pricing and purchase options Basic: US$ 1499
Premium: US$ 2999
Enterprise: US$ 4799
Customization Scope The report can be customized as per the requirements of the customer
Post-Sale Analyst Support 360-degree analyst support after report delivery

Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the manufacturing process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.

Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Polycarbonate production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.

Procurement Resource Assessment of Polycarbonate Production Process:

1. Polycarbonate Production From Bisphenol A (BPA or Bis-A) and Diphenyl Carbonate (DPC): This report presents a detailed cost analysis of polycarbonate production from bisphenol A (BPA or Bis-A) and diphenyl carbonate. The method of polymerisation depends on diphenyl carbonate’s (DPC) transesterification with bisphenol A, called the Melt process. Finally, to obtain polycarbonate, the obtained product is undiluted and pelletised directly.

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2. Polycarbonate Production From Bisphenol A (BPA or Bis-A) and Carbonyl Chloride via Condensation Polymerisation: This report presents a detailed cost analysis of polycarbonate production from bisphenol A (BPA or Bis-A) and carbonyl chloride via condensation polymerisation. During the method, a bisphenol A solution is formed in sodium hydroxide, which further gets combined with a carbonyl chloride solution dissolved in an organic solvent like dichloromethane. Next, polymerisation is carried out using a catalyst (basically an amine). Since the polycarbonate is formed in an inorganic layer, the aqueous layer is later removed. The product produced is evaporated, finally resulting in polycarbonate (polymer).

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Product Definition:

Polycarbonate (PC) is a transparent amorphous thermoplastic by nature. It is used for the commercial production of various materials, mainly in applications where impact resistance and transparency are the key requirements. It has properties like having good strength and flexibility. Furthermore, due to it being transparent, tough and amorphous with a unique combination of properties, it can be used in several end-uses.

Market Drivers:

The market demand for Polycarbonate (PC) is growing due to its use in manufacturing several products, including plastic lenses in eyewear, automotive parts, to make medical devices, protective gear, greenhouses, exterior lighting fixtures, as well as digital disks (DVDs, CDs and Blu-ray). in addition, it has properties, like being resistant to heat which makes it ideal for flame-retardant materials that further its market demand. Also, as polyester has great impact resistance, tensile strength, ductility, dimensional stability, and optical clarity, it is employed as an engineering plastic which is propelling the industry’s expansion.

Key Questions Answered in the Polycarbonate Production Cost Report:

  • What are the key drivers propelling the Polycarbonate market?
  • What are the various processes used for Polycarbonate production?
  • What are the raw materials required to produce Polycarbonate?
  • What are the different operations units involved in the production of Polycarbonate?
  • What are the manpower and utility requirements in the production process of Polycarbonate?
  • What are the various costs engaged in the production of Polycarbonate?
  • What are the construction costs involved in setting up a Polycarbonate production facility?
  • What are the working capital requirements?
  • What is the process of raw material procurement for Polycarbonate production?
  • What is the time frame for Polycarbonate plant start-up?
  • What is the pricing mechanism of Polycarbonate?

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Procurement Resource ensures that our clients remain at the vanguard of their industries by providing actionable procurement intelligence with the help of our expert analysts, researchers, and domain experts. Our team of highly seasoned analysts undertakes extensive research to provide our customers with the latest and up-to-date market reports, cost models, price analysis, benchmarking, and category insights, which aid in simplifying the procurement process for our clientele.

Procurement Resource work with a diverse range of procurement teams across industries to get real-time data and insights that can be effectively implemented by our customers. As a team of experts, we also track the prices and production costs of an extensive range of goods and commodities, thus, providing you with updated and reliable data.

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Procurement Resource

Procurement Resource ensures that our clients remain at the vanguard of their industries by providing actionable procurement intelligence with the help of our expert analysts, researchers, and domain experts.